GRL copper braided busbar 0.15mm customizable flexible braided copper busbar

Copper Braided Busbar Overview

What is a copper braided busbar？

A copper braided busbar is a flexible conductor composed of multiple strands of high-purity copper wire intricately woven or braided together.

This braided construction enhances both the mechanical strength and electrical conductivity of the busbar, making it an ideal choice for applications that require flexibility, reliability, and high current-carrying capacity.

Whether used for power distribution, grounding, or bonding, braided copper busbars offer unparalleled performance and versatility.

Copper Braided Busbar Technical Parameter

Material: T2 copper wire, copper content >99.95%

Surface treatment: bare copper, tin plating, nickel plating, silver plating

Monofilament diameter:

• 0.05mm (American wire gauge AWG44)
• 0.07mm(American wire gauge AWG41)
• 0.10mm(American wire gauge AWVG38)
• 0.12mm
• 0.127mm(American wire gauge AVVG36)
• 0.15mm(regular)
• 0.20mm(American wire gauge AWG32)
• 0.25mm
• 0.254mm (American wire gauge AVG 30)

When placing your order, please specify the following values:

• Cross-sectional area
• Length(L)
• Copper and hole type
• Aperture(d)
• Monofilament diameter (conventional 0.15mm)

Copper Braided Busbar Structure

The copper braided busbar wire soft connection consists of two ends of the flexible copper braided wire being crimped onto seamless copper pipes as the contact surface, and the contact surface can be drilled according to customer requirements.

Flexible copper braided busbar wire is woven from T2 copper wire in accordance with the industry standard of the People’s Republic of China JBT6313.2-2011.

Copper Braided Busbar Features

At the core of copper braided busbar lies the unparalleled conductivity of copper, renowned for its low resistance and efficient electrical transmission.

By utilizing high-purity copper strands woven into a dense braid, the tape achieves optimal conductivity while maintaining flexibility and durability.

Furthermore, copper’s inherent corrosion resistance ensures long-term reliability, even in harsh environmental conditions.

With its superior electrical and mechanical properties, copper braided tape emerges as a reliable and robust solution for power distribution and grounding applications.

Advantages of copper braided busbar

1、Flexibility

The foremost advantage of copper braid lies in its flexibility. Unlike rigid conductors that struggle to bend and conform to irregular shapes, copper braid effortlessly molds itself to intricate contours and tight spaces.

This flexibility allows for easy installation in confined areas and around complex geometries, minimizing the need for costly modifications and simplifying assembly processes.

Whether navigating tight corners or weaving through densely packed equipment, copper braid bends and flexes without sacrificing performance.

2、High Conductivity

At its core, copper braid harnesses the exceptional conductivity of copper, renowned for its low resistance and efficient electrical transmission.

By weaving multiple strands of high-purity copper together, the braid maximizes surface area, enhancing conductivity and minimizing voltage drops.

This ensures that electricity flows smoothly and efficiently through the braid, reducing energy losses and optimizing system performance.

Whether used for grounding, bonding, or power distribution, copper braid delivers reliable and consistent electrical connectivity.

3、Mechanical Strength

In addition to its flexibility and conductivity, copper braid boasts impressive mechanical strength and durability.

The woven construction of the braid enhances its tensile strength, allowing it to withstand mechanical stress, vibrations, and thermal expansion without deformation or breakage.

This resilience ensures long-term reliability in demanding environments, where equipment may be subjected to rigorous operation or harsh conditions.

4、Versatility

One of the most compelling advantages of copper braid is its versatility.

Available in various sizes, configurations, and lengths, copper braid can be tailored to meet the specific requirements of virtually any application.

Whether used as a flexible conductor, grounding strap, or EMI shielding, copper braid adapts to diverse needs with ease.

5、Corrosion Resistance

Copper’s innate resistance to corrosion further enhances the durability of copper braid, ensuring longevity and reliability in corrosive environments.

Copper remains resilient in the face of moisture, chemicals, and atmospheric contaminants.

This corrosion resistance makes copper braid suitable for outdoor use, as well as in marine, automotive, and industrial applications where exposure to harsh elements is common.