Copper Stranded Flexible Connection Customized

Stranded Copper Wire

Copper Stranded Flexible Connection GRL Customized


Material: T2 Copper, Copper Content > 99.95%

Single Wire Diameter: 1.70mm to 2.85mm

Cross-Sectional Area: 16mm² to 400mm²

Surface Treatment: Available in Bare Copper and Tin-Plated

Packaging: Packaged on sturdy wooden reels for convenient storage and transport

Production Standard: TB/T3111-2005

Copper Stranded Flexible Connection Overview

Copper-stranded flexible connections are essential components in modern electrical systems. GRL’s copper-stranded wire flexible connections are made from high-purity T2 copper(≥99.95% copper content), with copper terminals crimped at both ends of the stranded wire. Customers can customize the copper terminals to meet their specific requirements. and are designed to meet the strict requirements of the GB/T12970.2-2009 National Standard.

These flexible copper connections are designed to ensure reliable conductivity and durability, making them widely used in power systems, renewable energy applications, switchgear, grounding systems, and industrial equipment.

GRL offers a diverse range of flexible copper-stranded wire products that meet the highest industry standards, guaranteeing optimal performance and reliability for our customers.

Parameter Details
Material T2 Copper (≥99.95%)
Single Wire Diameter 0.05mm to 0.20mm (AWG44-AWG32)
Cross-Sectional Area 1.5mm² – 2000mm²
Surface Treatment Bare Copper, Tin-Plated
Packaging Coils, Spools, or Reels

Material: High-purity T2 copper ensures excellent electrical conductivity and corrosion resistance.
Surface Treatment: Available in bare copper or tin-plated for enhanced durability in challenging environments.
Design: Crimped copper tubes or terminals at both ends for seamless connectivity.
Flexible stranded wire construction to accommodate movement and vibration.
Customization: Tailored cross-sectional areas, hole diameters, and lengths to meet specific project requirements.

Copper Stranded Flexible Connection Benefits

1. Reliable Conductivity: Made from high-purity T2 copper, GRL’s bare copper busbars and flexible copper busbars offer excellent electrical conductivity, minimizing energy loss in high-current systems.

2. Durability in Harsh Environments: The option for tin-plated terminals enhances corrosion resistance, making the product suitable for outdoor or industrial environments.

3. Customization: Customers can specify terminal sizes, stranded wire lengths, and surface treatments, ensuring compatibility with various systems, such as fuse disconnector switches, busbar systems, and energy storage devices.

4. Versatility: From copper-tinned busbars in renewable energy setups to insulated copper busbars in industrial machinery, GRL’s solutions cater to a wide range of applications.

copper busbar

Copper Stranded Flexible Connections Applications

1.  Power Distribution Systems: GRL’s flexible connections are widely used in busbar systems for efficient current distribution and enhanced system reliability.

2. Renewable Energy: The demand for copper foil soft connections and copper tinned busbars in solar panels and wind energy systems continues to grow. GRL’s products ensure seamless integration into renewable energy setups.

3. Industrial Equipment: Flexible copper busbars are vital in dynamic systems like robotic arms and conveyor belts, where vibration resistance and flexibility are crucial.

4. Battery Energy Storage: In battery racks and energy storage systems, insulated copper busbars and flexible connections ensure safe and efficient power flow between modules.

5. Electrical Protection: GRL’s copper connections are compatible with fuse disconnector switches, providing reliable overcurrent protection and power isolation in critical systems.

A Practical Use Case

A client in the renewable energy sector needed a reliable copper foil soft connection to link battery modules in their energy storage system. GRL provided a customized copper tinned busbar solution with crimped terminals, offering high conductivity and durability. The product successfully enhanced the system’s reliability while meeting rigorous industry standards.

Copper Stranded Flexible Connections Common Questions

1. What is a flexible copper busbar?

A flexible copper busbar consists of multiple copper strands designed for dynamic electrical systems, offering high conductivity and vibration resistance.

2. How does a copper tinned busbar differ from a bare copper busbar?

A copper tinned busbar has a tin coating to enhance corrosion resistance, making it ideal for harsh environments, while bare copper busbars are typically used in controlled indoor setups.

3. Where are copper-stranded flexible connections used?

They are commonly used in busbar systems, energy storage systems, industrial machinery, and renewable energy setups.

4. What is the advantage of insulated copper busbars?

Insulated copper busbars provide added protection against short circuits, ensuring safer operation in high-voltage applications.

5. Are copper stranded flexible connections compatible with fuse disconnector switches?

Yes, GRL’s copper flexible connections are fully compatible with fuse disconnector switches, ensuring seamless integration and reliable performance.

At GRL, we prioritize quality, performance, and innovation. Our range of copper busbars meets the demands of modern electrical systems while adhering to the highest industry standards.

For customized solutions or more information about our busbar systems, insulated copper busbars, or copper foil soft connections, contact GRL today. We are committed to delivering the best solutions for your electrical needs.

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GRL Electric Co., Ltd. is one of the leading companies in the Middle And High End market of low-voltage electric in China

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